Aluminum Balls
| 1100 H16 ALUMINUM BALLS | |||
| 1100 H16 ALUMINUM BALLS are primarily used in the Stud Welding Industry as fasteners. | |||
| SIZE RANGE | 0.50mm (.020″) up to 1-1/4″ | ||
| GRADES | 200, 500, 1000, 2000 | ||
| CHEMICAL COMPOSTION | |||
| COPPER | .05%-.20% MAX. | ||
| MAGNESIUM | |||
| MANGANESE | .05% MAX. | ||
| SILICON | |||
| IRON | |||
| ZINC | |||
| ALUMINUM | BALANCE | ||
| PHYSICAL CHARACTERISTICS | |||
| EXCELLENT WELDING CAPABILITIES NOT HARDENABLE | |||
| GENERAL USAGE | |||
| STUD WELDING (AUTOMOTIVE, CONSTRUCTION & INDUSTRIAL) | |||
| 2017-T4 ALUMINUM BALLS | |||
| 2017-T4 ALUMINUM BALLS are used in Automotive and Aircraft Applications, where durability, hardness & weight are factors. | |||
| SIZE RANGE | 0.50mm (.020″) up to 1-1/4″ | ||
| GRADES | 200, 500, 1000, 2000 | ||
| CHEMICAL COMPOSTION | |||
| COPPER | 3.5-4.5% MAX. | ||
| MAGNESIUM | .40%-.80% MAX. | ||
| MANGANESE | .4%-1.0% MAX. | ||
| SILICON | .20%-.80% MAX. | ||
| IRON | .7% MAX. | ||
| ZINC | .25% MAX. | ||
| ALUMINUM | BALANCE | ||
| PHYSICAL CHARACTERISTICS | |||
| HARDNESS | .20-.80 | ||
| GOOD DURABILITY,HARDNESS & WEIGHT | |||
| GENERAL USAGE | |||
| AIRCRAFT APPLICATIONS AUTOMOTIVE APPLICATIONS | |||
Aluminum Balls
At Abbott Ball Company, we’ve earned a reputation for being the world’s leading manufacturer of balls in a vast array of materials.
We offer both solid aluminum balls and hollow aluminum spheres, also known as alum balls, to cater to a wide variety of applications.
Types of Products We Offer
1100 H16 Aluminum Balls
These aluminum balls come in sizes from 0.50mm to 1-1/4″. Ideal for stud welding in automotive, construction, and industrial applications. They offer excellent welding capabilities and come in grades 200, 500, 1000, and 2000, featuring a balanced aluminum composition with minimal copper and manganese.
2017-T4 Aluminum Balls
These aluminum balls, ranging in size from 0.50mm to 1-1/4″, are tailored for automotive and aircraft applications. They excel in environments requiring optimal durability, hardness, and lightweight characteristics. These balls feature a high copper content (3.5-4.5%) and are appreciated for their superior hardness and durability.
Primary Applications of Aluminum Ball
Stud Welding
Our 1100 H16 aluminum balls are the industry standard for stud welding. Their lightweight nature and precise dimensions ensure reliable performance in creating strong, permanent welds.
Aerospace & Defense
The weight-saving properties of hollow aluminium balls make them ideal for applications in aircraft and spacecraft. They can be used in control systems, valves, and other lightweight yet robust components.
Automotive
Hollow aluminum balls are significantly lighter, making them particularly useful for various automotive applications, such as valve components, suspension systems, and where weight reduction is critical.
Consumer Goods
From sporting equipment to toys and decorative items, aluminum balls offer a combination of functionality and aesthetics in various consumer products.
Electronics
The precise dimensions and conductive properties of aluminum balls make them suitable for use in electronic components and assemblies.
Chemical and Food Processing
The corrosion resistance of aluminum balls allows them to be used in applications involving mild chemicals or food products. However, it’s important to ensure the specific aluminum alloy is compatible with the intended environment.
Advantages of Using Aluminum Ball
Aluminum is a highly sought-after material for ball manufacturing due to its unique combination of properties:
Cost-Effective
Relatively inexpensive material compared to some other options like stainless steel or exotic alloys. Makes it an attractive choice for a wide range of applications.
Lightweight
Boasts a low density, making it ideal for applications where weight reduction is crucial. This is particularly advantageous in aerospace, robotics, and other weight-sensitive industries.
Durable
Solid aluminum balls offer excellent strength and can withstand significant loads. The specific strength (strength-to-weight ratio) of aluminum makes it a compelling choice for various industrial applications.
Machinability
Renowned for its excellent machinability, allowing for precise shaping and finishing to meet exacting tolerances. This characteristic ensures the balls function flawlessly within your designs
Why Choose Abbott Ball for Your Aluminum Balls?
Unmatched Experience
With over a century of experience in ball manufacturing, we possess the expertise to deliver the highest quality aluminum balls to meet your exact specifications.
Unwavering Quality
We adhere to the strictest quality control standards throughout the manufacturing process, ensuring your aluminum balls are consistent, reliable, and perform flawlessly.
Extensive Inventory
We maintain a vast inventory of aluminum balls in various sizes and materials, allowing for prompt turnaround times to meet your project deadlines.
Custom Solutions
Our team is dedicated to working closely with you to understand your specific needs and provide customized aluminum ball solutions that perfectly integrate into your designs.
Frequently Asked Questions
A: Aluminum balls from Abbott Ball are used in applications such as bearings, valves, electronics, and decorative purposes due to their durability, corrosion resistance, and excellent conductivity.
A: The grade number indicates the tolerance and sphericity of the balls. Lower numbers (such as 3 or 5) represent higher precision and are used in applications requiring the utmost accuracy, like aerospace bearing applications.
A: Yes, we provide both solid and hollow aluminum balls. Hollow balls are typically used in applications where weight is a critical factor, such as in aerospace and automotive sectors.
A: Our aluminum balls are made from several aluminum grades, tailored to specific applications requiring different strengths and characteristics.
A: Absolutely! We can customize in terms of size, grade, and finish to meet specific application requirements.
A: Yes, aluminum balls are 100% recyclable. Aluminum retains its properties indefinitely and can be recycled repeatedly without degradation of quality.
A: Solid aluminum spheres are highly durable and resistant to corrosion. This makes them ideal for use in harsh environments with minimal maintenance.
A: Aluminum balls can be used in applications with moderate high temperatures; however, it’s important to select the appropriate grade and confirm the maximum temperature tolerance for your specific needs.
A: They are certified under IATF 16949:2016, ISO 14001:2015 and QCI-9 HEAT TREAT Certified. This ensures compliance with international quality and environmental management standards. For more, check out here.
A: The lead time varies based on the specifics of the order, such as quantity and customization requirements. Typical lead times can be provided upon request during the ordering process.
Abbott keeps the ball rolling.
Abbott Ball will help you achieve lower cost, quicker turnaround and the highest quality production possible. We are poised to help you create innovative new ways to serve existing markets and new levels of expertise for emerging markets.