Tungsten Carbide Balls
Tungsten Carbide balls are used in a variety of applications where extreme hardness and wear resistance is required. Tungsten Carbide has has emerged as a superior alternative to steel in many applications where severe conditions occur, such as high abrasion, corrosion and high temperatures.
| TUNSTEN CARBIDE (cobalt binder) | |||
| SIZE RANGE | 1.588mm (1/16″) up to 2″ | ||
| GRADES: | 3, 5, 10, 25, 100 | ||
| CHEMICAL COMPOSITION | |||
| TUNGSTEN CARBIDE | 94% | ||
| COBALT | 6% | ||
| MECHANICAL PROPERTIES | |||
| DENSITY APPROXIMATE: | 0.54 LBS./CUBIC INCH | ||
| MAXIMUM USEFUL TEMPERATURE | 800°F | ||
| MODULUS OF ELASTICITY | 92,000 93,000 KPSI | ||
| POISONS RATIO | 0.26 | ||
| SPECIFIC GRAVITY | 15.00 NOMINAL | ||
| TRANSVERSE RUPTURE STRENGTH | 320-365 KPSI | ||
| ULTIMATE COMPRESSIVE STRENGTH | 750-790 KPSI | ||
| ULTIMATE TENSILE STRENGTH | 220.KPSI NOMINAL | ||
| PHYSICAL CHARACTERISTICS | |||
| MAGNETIC | SLIGHTLY MAGNETIC | ||
| EXPANSION RATE | LOW THERMAL EXPANSION RATE | ||
| HARDNESS | 90-92 | ||
| GENERAL USAGE | |||
| BALL SCREWS, BEARINGS, CHECK VALVES, PUMPS,FLOW METERS, GAUGING & CHECKING INSTRUMENTS, PEN BALLS. | |||
Tungsten Ball
Tungsten Carbide balls are used in a variety of applications where extreme hardness and wear resistance is required. Tungsten Carbide has emerged as a superior alternative to steel in many applications where severe conditions occur, such as high abrasion, corrosion and high temperatures.
Product We Offer
TUNSTEN CARBIDE (cobalt binder)
These tungsten carbide balls come in sizes ranging from 0.50mm to 1-1/4″. Ideal for use in aerospace, automotive, medical, oil and gas, and industrial manufacturing applications. They offer superior hardness and wear resistance, essential in high-stress environments. The tungsten alloy balls are available in grades 10, 25, and 100, featuring a balanced tungsten carbide composition with a cobalt binder that enhances toughness and durability.
Primary Applications of Tungsten Ball
Aerospace
Control Systems: Used in gyroscope systems and other control mechanisms for precise navigation and stability.
Valves and Actuators: Employed in critical components where durability and reliability are paramount, such as fuel control systems and actuators.
Automotive
Engine Components: Essential in turbochargers, fuel injection systems, and transmission parts due to their hardness and wear resistance.
Tungsten Ball Bearings Applications: Used in various tungsten carbide ball bearings components, ensuring long-lasting performance in high-stress environments.
Construction
Drilling and Mining Equipment: Ideal for use in tools and equipment that require high durability, such as drill bits and cutting tools.
Structural Components: Applied in construction machinery and equipment to enhance longevity and reliability.
Electronics
Precision Components: Tungsten carbide sphere utilized in electronic assemblies where precise dimensions and high wear resistance are necessary.
Conductive Parts: Suitable for applications that require durable and conductive materials, such as connectors and switches.
Heavy Equipment
Industrial Machinery: Used in heavy-duty machinery parts that demand high durability and wear resistance, such as crushers and grinding machines.
Flow Control Devices: Polished tungsten sphere balls are essential in valves and pumps that operate under high pressure and abrasive conditions.
Medical
Surgical Instruments: Employed in precision surgical tools that require high strength and resistance to wear.
Diagnostic Equipment: Used in components of medical imaging devices and other diagnostic tools for their reliability and precision.
Military/Defense
Armament Components: Utilized in the production of armor-piercing projectiles and other military-grade equipment due to their hardness and durability.
Defense Systems: Tungsten alloy balls are applied in various defense mechanisms and control systems that require robust and reliable components.
Welding
Stud Welding: Used in stud welding applications to create strong, permanent welds, offering excellent performance in high-stress welding environments.
Wear-Resistant Parts: Tungsten carbide sphere balls are ideal for components that undergo extensive wear and tear during welding processes.
Advantages of Using Tungsten Ball
Tungsten balls are highly valued in various industries due to their exceptional properties. Here are the key advantages of using tungsten carbide ball bearings:
Superior Hardness
Tungsten carbide is one of the hardest materials available, providing unparalleled wear resistance. This makes it ideal for applications subjected to high levels of abrasion and impact.
High Strength
Tungsten Ball Bearings can withstand significant loads and high stress without deforming. Their high compressive strength ensures reliable performance in demanding environments.
Wear Resistance
The outstanding wear resistance of tungsten carbide ball bearings results in longer service life, reducing the need for frequent replacements and maintenance. This is particularly beneficial in industrial and manufacturing settings.
Corrosion Resistance
These balls exhibit excellent resistance to corrosion, making them suitable for use in harsh chemical environments and extending their application range to various industries.
Temperature Resistance
These balls maintain their mechanical properties at elevated temperatures, making them suitable for applications involving extreme heat, such as in the aerospace and automotive industries.
Precision Machining
These balls can be manufactured with high precision, meeting stringent tolerances required for critical applications. This ensures optimal performance and reliability in specialized equipment.
Versatility
The unique combination of hardness, strength, and wear resistance makes tungsten carbide balls versatile for use in aerospace, automotive, medical, oil and gas, and other industrial applications.
Why Choose Abbott Ball Tungsten Carbide Balls Suppliers?
Superior Quality
Abbott Ball offers tungsten carbide balls with unmatched precision and durability, ensuring reliable performance in the most demanding applications.
Extensive Experience
Abbott Ball is one of the best tungsten carbide balls suppliers that provides comprehensive solutions tailored to various industries, from aerospace to medical and automotive.
Custom Solutions
Abbott Ball specializes in custom manufacturing, providing tungsten balls in various sizes and grades to meet specific application requirements.
Exceptional Support
Dedicated to customer satisfaction, Abbott Ball offers exceptional support and technical assistance to help clients select the best products for their needs.
Frequently Asked Questions
A: Yes, tungsten balls can be customized in terms of size, grade, and composition to meet specific application requirements. Customization may involve different binders or additional treatments to enhance certain properties.
A: Tungsten carbide is chosen for its exceptional hardness, high compressive strength, wear resistance, and ability to perform well under extreme conditions. These properties make it ideal for applications where reliability and longevity are crucial.
Check out our latest Tungsten balls for sale.
A: Tungsten balls come in various sizes, typically ranging from 0.50mm to 1-1/4″. Custom sizes may also be available depending on specific application requirements.
A: These balls are widely used in
- Aerospace
- Automotive
- Construction
- Electronics
- Heavy Equipment
- Medical
- Military/Defense
- Welding Industries
A: These balls maintain their mechanical properties and performance at high temperatures, making them suitable for applications involving extreme heat, such as in engines and aerospace components.
A: These balls require minimal maintenance due to their high wear and corrosion resistance. Regular inspections and cleaning can help ensure their longevity and performance in critical applications.
A: Yes, These balls of tungsten have excellent corrosion resistance, making them suitable for use in harsh chemical environments. However, it’s important to ensure compatibility with specific chemicals to prevent any potential degradation.
A: Tungsten carbide itself is not magnetic, but the presence of a cobalt binder can impart slight magnetic properties. The magnetic characteristics depend on the specific composition and manufacturing process.
A: The lifespan of these balls varies depending on the application and operating conditions. However, their exceptional hardness and wear resistance generally result in a longer service life compared to other materials.
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